Digitization of Manufacturing Industry is Bringing Optimized Results to the Table


As per recent Deloitte projections based on the Oxford Economic Model (OEM), a decline in annual manufacturing GDP growth level for 2020–2021 is anticipated, with a forecast of -6.3% for 2020 and 3.5% for 2021.

COVID-19 has brought in the largest health and economic crisis in recent history. Companies across sectors were forced to take extraordinary measures to protect their people and maintain operations. While some firms struggled to keep the operations running with the sudden spike in demand, many firms willed to run their business even with the shortages of raw materials and workers. At this point, many industries adopted digitization to fight through COVID and support the operational procedures and their people. One of such industries is the Industrial Machine Manufacturing Industry. They not only digitized operational processes but benefited from the new adoption. We will talk about it in detail in our upcoming blog.

The question here arises is whether the technology of the ongoing Fourth Industrial Revolution aka Industry 4.0 helped the Manufacturing Industry in its effort and investment during the Pandemic?

The answer is yes. According to the research executed by the team of Stark Digital Media Services, the best digital transformation consultant, 83% of manufacturing leaders describe Industry 4.0 as “extremely or very important” for their firms during the Pandemic and 56% think that Industry 4.0 will have a “significant impact” in the next five years.

Still not convinced why you should adopt digitization?

Stay tuned and continue reading!

Why is the Manufacturing Industry Going Online? Will Digitization help the B2B Industry?

As a digital transformation solution provider, we understand that being in the business for decades, you might not want to transform your business digitally, but the market today is responding differently. Information and technology are enabling the manufacturing industry to make data-driven decisions to increase their return on investment and sales rate with big data analysis, integrated systems, and technology-assisted processes brought in by a successful digital transformation.

As a digital transformation solution provider we created a image how digitilization is helping b2b manufacturers

Machine Manufacturing Industry can benefit from digitizing its processes in numerous ways including:-

Automated Processes

Automated procedures integrate all the systems around the factories, enabling you to assess the working of the systems. It extensively reduces the requirement of manpower, allowing personnel to focus on essential brainstorming and management prerequisites.

Online Management

Easy online management of inventory, supply chain, system fault detection, human resource, and factory data ensures reduction in the turnaround time and on-time delivery of projects to the clients.

Turn Data into Revenue

By storing all the big data in one place, you ensure easy data analytics for unforeseen mishaps, allowing reduction of downtime, on-time machinery service and management, understanding the market better, and offering timely service to the client.

Improved ROI & Efficiency

With automated operations and streamlined procedures, get a better return on investment and improve your firm’s efficiency by threefold.

While digital transformation can facilitate a spectrum of advantages, it can also pose a lot of challenges during the transitional period. Due to which a trustworthy digital partner is advised when you are transitioning from your traditional methods of manufacturing to a digital one. Let’s see what are the challenges you face and the possible solutions we offer to the Manufacturing Industry.

Transitioning Challenges & Solutions

The Manufacturing Industry has been striving hard to transform digitally, however, the cultural and change management issues have been forcing the transition down the drain. As a best consulting firms for digital transformation we found out Some of the common restraints that the industry is facing today are shown in the image below.

As a digital transformation solution providers we found out some of the common restraints that the industry is facing

Stark Digital Media Services Facilitates Effective Solutions

As your digital transformation consultant, we understand your firm’s challenges and so we have brought out some possible solutions for the same.

Align Digital Strategy with Corporate Strategy

Many manufacturing organizations take digital transformation strategy as a one-time thing that requires minimal attention; however, the truth of the matter is that digital transformation only works when the business goals and vision are interlinked with your digital strategy.

We ensure a smooth digital transition to your business by seamlessly interlinking your business goals with your digital strategy, allowing your firm to experience operational excellence and data analytics.

Keep a Customer-centric Approach

Manufacturing firms require to maintain a mindset and culture that keeps customer value, needs, and requirements as their priority while strategizing for the firm’s digital transformation. It has been proved that the firms that run a customer-driven business can seamlessly earn revenues 1.4 times faster than other manufacturing firms. Hence, as a digital transformation solution provider, we help you scrutinize and align the IT/OT systems to fulfill the unmet needs of your customers,

Organize Data and Stable Technology Foundation

Before venturing into your company’s digital transition, it’s essential to set up a strong information and technology core. Without a stable and strong data foundation, one cannot ensure an easy data analysis on which the company depends to grow digitally. In the manufacturing industry, as a digital transformation consultant, we offer data solutions to ensure better storage, information analysis to further achieve your business goal and operational excellence.

Target to sell your products online with Secure Environment and Authentication

B2B manufacturers need to commence interacting with their customers online by selling their products in a secure and authenticated environment. Fulfilling the requirements of the B2B clients online isn’t simple, particularly with their demand for the customized checkout workflows, product personalization, pricing rules as per customization, and further complex functions running in the background.

As a digital supply chain consultant, we aid manufacturing firms in building a secure customer-centric website design for manufacturing companies and planning a seamless traceable and transparent digital supply chain for the comfort of the seller and the buyer.

Revamp Your Online Presence without Losing Data

A wrong perception that manufacturing firms have about revamping their website is that they will lose all their data. Our experienced developers can easily revamp your website. There’s no loss of information involved in revamping your website as per the customers’ needs now and then.

Target Potential Customers with 360 Digital Marketing

Digital marketing is an essential and last step towards the digital transformation of a manufacturing firm. Marketing your company on digital platforms to generate leads and connect with potential customers is imperative, but a daunting task for many.

A manufacturing firm’s challenges are finding a foothold amidst scarce skills, absence of digital readiness, and limited budget. Many firms fail to understand the complexities of digital marketing as a whole. We offer a fully integrated digital marketing plan for B2B manufacturing firms to leverage sales intelligence with marketing operations for high performance. Our cost-effective marketing strategy will ensure rapid advancement and opportunities to attract leads within no time.

Partner with us to create your Digital Tomorrow

The above digits and factors show a win for companies that had already upgraded digitally. A reality check for those who are in the process of scaling, and a wake-up call for those who haven’t started their journey of digital transformation.

Digital transformation, if done correctly, can lead your manufacturing firm towards a digital tomorrow. New tactics to understand the market and approach potential clients online can bring numerous challenges coupled with several interlinked factors. Different manufacturing firms have different challenges with several solutions; no one solution fits all. Help from a digital transformation expert can bring your firm to flourish online reducing the total cost, downtime, and inefficiency.

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Two things that are essential for the Manufacturing Industry today are – considering the customer-centric approach and digital transformation of the operations and processes to lead a sustainable B2B business in a competitive market – The focus ought to be to overcome today’s challenges whilst keeping tomorrow’s success in mind.

Digital Transformation for a Multi-functional Manufacturing Industry

 Manufacturing today is at a better place due to a complete transformation of traditional legacy systems to smart systems, leading the industry towards a digital future of advanced automation, however, the question that arises here is how smart factories and automated manufacturing operations will enable the industry to compete and grow at the same time?


There’s a rapid increase in consumer demand, leading to high supply and competition in the manufacturing sector. Looking at the current industry’s scenario, the manufacturing organizations are taking a step towards the digital world hoping to transform their traditional working system into a smart automated system, reducing the total cost, time, effort, manpower, and human errors. Although the transformation isn’t at a rapid pace, we can see a noticeable difference in the industry when it comes to digital transformation in manufacturing Industry means automation and switching the old legacy systems leading the sector towards Industry 4.0 revolution.

Lately, the manufacturing industry has been facing some issues pertaining to the digital transformation of legacy systems, analyzing humongous data, and recognizing recurring faults and errors in daily operations. Let’s discuss this in the next section.

Complications and Challenges Faced by the Manufacturing Industry

digital transformation in manufacturing

  • While the manufacturing industry has grown over the years, it won’t be wrong to say that the industry is facing a few challenges leading to the emergence of the fourth revolution of the manufacturing industry.
  • Periodic data analysis is an issue to think about. No mechanism can proffer the production details of every machine and device in the factory.
  • Difficulty in integrating multiple systems leaving a gap in communication and coordination leads to a delayed process.
  • Keeping a track of assets, machinery, and daily operations manually is a time-consuming process, leading to the requirement of additional manpower.
  • Maintaining attendance and keeping a track of employees without Employee management software is a huge task that requires additional cost and manpower.
  • Already incorporated legacy systems pose additional challenges pertaining to an increase in cost, time, effort, manpower, maintenance, and limited fault detection.
  • Analyzing the legacy systems is a back-breaking task due to its complex fault detection technique and maintenance procedure.

Digital transformation of the manufacturing industry will give MSEs a boost to compete with big giants in the ever-growing industry and it can be archive with the help of digital transformation consulting services. With digital transformation in industries, manufacturers can easily track their everyday growth and accurately plan future steps to move forward without investing too much in planning and manpower.

Digital Transformation of the Manufacturing Industry

digital transformation in industries

Digital transformation in industries means switching a business’s manual process to an automated process via data analysis and insights. Internet of Things, cloud computing, big data analysis, Machine learning, Digital marketing and Artificial Intelligence aid manufacturers to make the right decisions at the right time without losing time, human effort, and infinite money.

It enables the convergence of information technology with operation technology, creating a cyber-physical environment. It’s allowing manufacturers to move ahead in the world of digitization and automated solutions for the operational procedures to transform into virtual reality. Industry 4.0 entails intelligence, flexible automation, and connectivity that overall explains what the manufacturing industry is looking for, for making manufacturing operations seamless.

Transform Your Traditional Legacy Systems to Smart Systems, With Us

Industry 4.0 enables manufacturers today to go digital and analyze data that at first seemed to be a dream. Let’s know what are its key components.

Machine Manufacturing Industry’s Digital Transformation Trends

digital transformation consulting services

Now that you are familiar with Industry 4.0, it’s time to know what it entails.

System Integration

Highly automated technology is generally difficult to integrate with other software or systems. Open architecture enables the manufacturing system to seamlessly transfer information from one software to another.

Industrial Internet of Things (IIoT)

The Internet of Things is the heart of Industry 4.0. IoT is a promising tech trend that facilitates the manufacturing industry’s ease in managing operations, security, logistics, assets, and much more. Manufacturers around the world have successfully integrated IoT into their infrastructure, resulting in reduced expenditures, control delivery time, and improved production procedures.

Manufacturers are scaling up their business by investing in equipment that is efficient in distant observing and servicing. This helps the manufacturers to comprehend the needs of the customers and producers alike.

Many manufacturers are making use of IoT by utilizing a Connected control system for effective supervision and procession. The connected controlled system ensures manufacturers reduced delay time in production, a better understanding of machinery and operational faults, and efficiently manage the workers, enhance their skillfulness and transform the working environment safer for them.

Cloud Computing

With the advent of IoT and Industry 4.0, many manufacturing companies are frustrated with the huge amount of data flooding in, particularly when they do not have enough storage space. This is where cloud computing comes into the picture.

Cloud computing enables businesses and manufacturers to store and process data on remote servers without having to build an in-house storage infrastructure. The data on the cloud can be accessed from anywhere and anytime, without having to return to the same desktop or laptop again.

Although cloud computing is not a stand-alone solution, it aids in implementing other solutions for digitizing one’s operations. On the cloud, you can store and access a hefty amount of data and enable software to analyze it for further support.

Machine Learning

We have to accept that machines today are proving to be more efficient than humans when it comes to multitasking and maintaining quality. Manufacturers today are depending on machine algorithms for quick analyses to rectify machine-related errors and enhance their performance.

Machine learning aids in enhancing your firm’s value by improving the logistic processes, chain and supply management, inventory management, HR and employee management, and much more. Software is integrated with machine learning for companies to track assets, maintain inventory, and optimize accuracy.

Machines can effortlessly turn around the data to analyze and anticipate further risks, and options to implement. In addition, machines can provide better insights for all operations.

Augmented and Virtual reality

The manufacturing industry can seamlessly integrate virtual and augmented reality to reinforce zero defects, improve training via training solutions and deliver quality without compromising on time and cost. Training solutions offer excellent training sessions that are well-integrated with augmented reality for the trainee to learn better and aid in the advancement of the industry digitally

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A Few Examples of Digital Transformation in Manufacturing Industry

Every Industry 4.0 component has been a success for manufacturers around the world. The point to keep in mind is that each component has been trusted and applied by top manufacturing firms to finally see it reap the profits it was looking for. Let’s walk through the digital transformation examples in manufacturing.

Automate Manufacturing process via Industrial Internet of Things

It may seem easy but when it comes to managing factories and manufacturing operations from a single point, it turns out to be a nerve-wracking process. Today, multiple manufacturers are suffering due to the lack of communication and connectivity for which manufacturers around the world are turning towards the Internet of Things.

Mahindra & Mahindra Ltd builds around 1 million cars every year. While users are more than happy with their service and products, the pressure is building on the engineering team to fulfill their users’ expectations by delivering the projects on time without any errors or defaults. Streamlining and automating the manufacturing process was a back-breaking task for the engineers. Therefore Mahindra & Mahindra Ltd included the Internet of Things in their everyday manufacturing and supply chain business to get real-time data to understand the defects and errors before time to enhance their machinery performance. Using IoT has helped the brand to adapt faster and be flexible. This has helped the company to reduce human effort and complete the tasks on time.

Streamline Industrial Processes via Cloud Computing

The combination of the Internet of Things and Cloud computing is bringing a digital transformation in industries. Bosch Automotive System Factory in China was facing issues in streamlining its industrial process, leading them towards a digital transformation with the automotive process.

Today, the company uses sensors in the machinery to connect them all to monitor the core of the plant. The sensors enable Bosch to collect data which is later analyzed via a data analytics tool to give an overview of the machinery.

This has helped Bosch to predict unforeseen equipment failures and reduce human effort. The data saved on the cloud now enables the company to view detailed information and get rid of redundant errors.

Now your Employees will aid in advancing your company’s Performance through Augmented Reality

General Electrics is a Jet Engine manufacturing company that has successfully incorporated Augmented reality into manufacturing procedures. Prior to using the smart glasses, General Electrics engineers used to put a halt to their work and constantly check the manuals to see if the tasks were performed accurately. This process was time-consuming; however, with smart glasses, General Electric engineers now can finish their work before time and spend the left time improving the quality and performance of the Jets.

According to General Electrics, the augmented and virtual reality increased workers’ productivity by 11%.

Reap the Benefits of Digitally Transforming your Business

Using technology to streamline and automate your manufacturing process helps you maximize your business productivity and profits while giving you an edge over other competitors. Let’s get to know a few more benefits of incorporating digital transformation into your manufacturing company.

  • By digitally monitoring and maintaining your machines and manufacturing procedures, you are increasing your company’s productivity while reducing the overall cost.
  • By unsubscribing for unscheduled maintenance services, you are reducing the downtime that is associated with sudden maintenance services.
  • Digitization enhances your workers’ performance by giving them an opportunity to learn something more, giving you an output that’s better and bigger.
  • The transition of legacy systems to smart systems enables the machinery to communicate with other devices and proffer detailed data for analytics. The detailed data allows engineers to better comprehend the system for unforeseen fault detection.
  • Cloud integration gives you a chance to procure data and enables user dashboarding for fault detection to minimize downtime and total cost.
  • Digitally connected systems proffer better connectivity and the internet of things enables effective communication for better operational procedures.

How can we help?

Today’s manufacturing industry is flourishing due to its digital transformation. Some companies are flying to the next level, while others are still left behind due to the lack of knowledge pertaining to digitization and its benefits.

Stark Digital Media Services a digital transformation consulting firm sets the standard in automation by merging two services and products, and innovative technology. As a digital transformation consulting services provider, we offer services that work together to improve your business’s performance via analytical aspects and reduce downtime to add value to all operations.

Our automation consultants and developers specialize in digitally transforming your manufacturing firm by seamlessly integrating interconnected software and technology that enables you to make decisions at the right time. Our well-experienced developers and consultants offer cost-effective, digitally integrated, and streamlined engineering services. Our responsibility is to digitally transform your daily operations which makes your firm flexible and agile to adopt new technology, keeping you on edge over other competitors.


Every firm needs to evolve with time to stay in the game. With Industry 4.0 rapidly revolutionizing the manufacturing industry, it’s essential for your firm to take advantage of time and evolve digitally at a rapid pace. We as a digital transformation consulting firm enable you to move forward with the right technology in hand and a vision in mind.